You have seen above how the typical computer is powered in a ¡°normal¡± (indoor) environment using mains power. However, if you are designing a power system for a computer to be used in an automotive environment (CarComputer), you must make sure that the motherboard, as well as all other components within the computer system, receive the same voltage and current as they would have received in a normal environment. Again, these include the voltages and currents specified in the ATX12V design guide. Since the computer must be powered by car¡¯s electrical system, and the car¡¯s electrical system is based on ¡°+12V DC¡±, you must convert the car¡¯s +12V power to something the CarComputer can use for all of its components. These are several alternatives that can provide these voltage/current sources. We will discuss each below. These solutions fall into two main categories:
DC to AC to DC Conversion (+12V-to-110/220VAC-to-ATX12V rails)
DC to DC Conversion (+12V-to-ATX12V rails)
DC-to-AC-to-DC Conversion
This technique converts the car¡¯s +12VDC electrical system first to AC mains, then to the various DC rails specified by ATX12V document. This technique typically uses an ¡°Inverter¡±.
DC to AC Inverter
Perhaps one of the simplest techniques for powering the CarComputer is the DC to AC Inverter. They are relatively cheap, readily available, and allow you to use the existing AC PSU that may have come with your CarComputer. They also allow you to use various AC adapters (wall warts) that come with other components such as USB hubs, external sound cards, WiFi adapters, etc.
The major downside to Inverters is the electrical ¡°noise¡± they produce while in operation. This noise quite often will make its way into the CarComputer audio system and produce a very annoying hum, buzz, or other undesirable effect. In addition, the typical inverter does not include a startup/shutdown controller, which means you must manually turn on or off your CarComputer system. Over time this becomes cumbersome and annoying. And finally, converting your power from +12VDC to 110/220VAC then back to DC is somewhat inefficient.
DC to DC Conversion
The DC to DC conversion technique is typically a more efficient, and generally more elegant solution than the DC-AC-DC approach. There are basically two categories of DC to DC conversion.
DC-DC ATX PSUs
DC-DC Regulators
DC-DC ATX PSUs
There are several well know suppliers of DC-DC ATX PSUs (ie Opus Solutions and Mini-Box) as well as a few newcomers and on-going development projects. The diagram below illustrates the fundamental functional blocks of a DC-DC ATX PSU.
The typical DC-DC PSU takes the incoming +12V battery voltage and steps it down to 3.3V, 5V, and 5VSB for these rails. This is a fairly straight forward process that uses standard ¡°buck¡± switching converter technology.
In a 12 volt automotive environment the most difficult PSU output rail to design and produce is the +12VDC output rail. Since, as was mentioned in the Car Power System section above, the car¡¯s electrical system can produce a voltage that varies from 7 volts during engine cranking to 14+ volts during electrical spikes, the +12V output rail must produce a well regulated output (+/-5%) with an input that is either ABOVE or BELOW its output voltage. And, it must do this at full load over the entire specified temperature range. This calls for unique and innovative designs, especially at higher load currents. Some products do a good job of this, others don¡¯t.
It is important to understand the load current requirements of your CarComputer so that you don¡¯t overload or damage your ATX PSU as some manufacturers do not provide adequate overcurrent protection on this circuitry.
The DC-DC ATX PSU is a popular solution for many users with full-size motherboards, or with cases or motherboards that can accept a 20-pin ATX power supply connector.
If your motherboard has a 20-pin ATX PSU connector you are probably NOT a good candidate for a CarNetix DC-DC regulator (next section).
hoply DC-DC Regulators
hoply specializes in high-efficiency, feature rich DC-DC regulators for automotive CarComputer applications. Our models P1260, P1290, and P1900 are conservatively designed specifically for the harsh automotive environment and can accommodate many different computer types and configurations. CarNetix DC-DC regulators are generally useful when you have one of the following CarComputer systems.
CarComputer with an internal DC-DC PSU
Laptop CarComputer
CarComputer case that includes a ¡°12V input ¡° DC-DC PSU
Motherboard with On-board PSU
Non-standard motherboard power connectors
CarComputer with Internal PSU
Perhaps the largest category of regulator candidates is the CarComputer that includes a built-in DC-DC PSU. Many of the newer, smaller computers now include a built-in DC-DC PSU. Examples include the Mac mini, Cappuccino, Xenarc, Sumicom, IWill, EzGo, and many others. In these systems the internal DC-DC PSU is designed to be powered by an AC to DC wall adapter. These AC wall adapters typically produce well regulated voltages of +18, +19, or +20 volts DC. The current requirements vary with the type of system. On the low end the average power requirements begin around 40 watts (Mac mini) and go to the high end of 120 watts (P4-based systems). Below is a functional block diagram of power supply for this type of system.
This type of CarComputer system typically includes an LCD monitor and one or more USB devices. The hoply 200 w or 150w DC-DC regulators were designed specifically to power this type of system. They provide a second and optional third output that allow the user to power the CarComputer, screen, and USB devices all from the same intelligent power source.
In addition, the CarNetix regulators include an sophisticated Startup/Shutdown Controller (SSC) which will automatically start (boot) and stop (shutdown or sleep) your CarComputer when you turn your ignition on or off. The more you use your CarComputer system, the more you will come to appreciate this SSC feature. To use the SSC in your system you will need to solder two small wires to either side of your power switch and run them to the regulator ¡°ACPI¡± control output. See our Installation Manual for details.
Laptop CarComputer
A hoply carpc regulator can also be used to provide power to the typical laptop computer since its power functionality is similar to the example above (CarComputer with internal PSU). Many users install a docking station which receives power from an AC adapter. In this case the P1260, P1290 or P1900 could potentially replace this AC adapter. Take a look at the label on your laptop AC adapter.
If it says 12V, 18V, 19V, or 20V at XX amps, you are a good candidate for a regulator. You will need to make sure the regulator you select can provide adequate current for your laptop and system components.
One benefit of using a CarNetix regulator with you laptop is that standard laptop adapters do not include a Startup/Shutdown Controller. As with the System Computers mentioned above, to use the Startup/Shutdown Controller in your system you will need to solder two small wires to either side of your power switch and run them to the regulator ¡°ACPI¡± control output. See our Installation Manual for details.
Carpc case that includes DC-DC PSU
Many of today¡¯s enclosures (cases) are designed to accommodate a mini-ITX motherboard come with a DC-DC ATX PSU included. Examples include the popular Travla and Morex cases. Two of the more popular DC-DC PSUs that are included in these cases are hoply carpc case:
http://www.hopely.com.cn/English/Products_list.asp?anclassid=91&nclassid=508.
These DC-DC ATX PSUs require a regulated input voltage. hoply 200w regulators can provide this voltage at power levels suitable for P4 PC applications.
Motherboard with On-board PSU
Several of the newer motherboards are now including the ATX PSU regulator functionality on-board. Below is a diagram of where these functions reside in a Carpc system.
Typical examples of this type of motherboard include:
EPIA-M10000
EPIA MII12000
EPIA EN12000E
EPIA EN15000E